Operator Training Systems for two Swedish Refinery Units and upgrading of an obsolete existing OTS
The Client had an OTS installed for the FCC unit and was interested in extending the OTS capability to two additional units: ICR and HPU units.
The Client had an OTS installed for the FCC unit and was interested in extending the OTS capability to two additional units: ICR and HPU units.
In a previous project, Inprocess developed a high-fidelity dynamic simulation model, including all topside equipment with detailed design data. Taking advantage of the existing model, Inprocess carried out a Lifecycle approach for the Operator Training System (OTS) of the FPSO, comprising three phases
The Phase I of the study was performed by Inprocess in order to determine the maximum possible operating capacity limits, by considering the safety limitation factors, when increasing well production.
Inprocess delivered a Dynamic Simulation Study for a Turbo Expander/Residue Gas Compressor, for a Gas Plant Train in Middle East in order to confirm high operational safety and reliability of the system.
The intention of Inproces’s client was to integrate an in-house developed routine to specifically address non-linearity issues around quality control for binary columns with MVPC technology.
A mixture coming out from a biotechnology reactor needed separation and purification in order to reach purities above 99% for some of the alcohols that were in the fermentation broth. Inprocess was requested to prepare the process simulations that would support the conceptual design study in order to select the most promising separation and purification sequence of unit operations
An Operator Training System, directly connected with Siemens DCS, UniSim Design Dynamic Simulation; and the Inprocess Instructor Station, was developed and implemented in a new Ammonia plant (and its associated Hydrogen plant)
Many nitric acid plants had been designed and erected by the Client based on its own technology. In order to complement the Client’s technological offer to its own clients, it was necessary to develop a dynamic model of the plant that would be used by the Client to show the plant operability to current customers as well as showing the plant and technology capabilities to future, potential customers.
A training tool for the operators of a chemical plant in Sweden was developed. An interesting technical challenge was solved by integrating the rigorous dynamic model in Aspen HYSYS with an emulation software of the Experion PKS from Proconex and an instructor station from Inprocess.
Operator Training System for two new chemical plants with a total of 3000 I/O points, based on dynamic simulation model, DeltaV control system & SIS emulation, and using Inprocess’s proprietary Instructor Station (IIS)