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Operator Training Simulators and Dynamic Models for the Fertilizer Industry

Description:

As in any other industry, safety, reliability and profitability rely to a great extent on a sufficient level of knowledge, skills and aptitudes of the plant’s workforce. In such an energy-intensive industry, such as fertilizers, having the personnel properly trained is key to achieving corporate targets and KPIs.

Why we collect this data?

Inprocess is collecting and may process your personal data for a variety of reasons related to our business and our ability to deliver the best possible products, service and overall user experience. Accordingly, we may use your personal data to administer research surveys, to accurately deliver contracted services, to register you for events, to understand your preferences and to detect and prevent any fraudulent or unauthorized activities. Please refer to Inprocess’ Privacy and Security Policy, which is available here (https://inprocessgroup.com/en/privacy-policy), for more information regarding our collection and processing of your personal data.

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Cooling Water Networks analysis

Description:

Inprocess simulation analysis of the cooling water network helps companies to improve the performance of the plant. When this study is carried out,  the result is that bottlenecks are identified and this way, the most critical points can be addressed with optimal solutions to improve the performance of the cooling water network . The Inprocess hydraulic model allows companies to simulate the operability of the plant when planning a revamp or adding a new facility.The model provides the following benefits:
· Decrease in time-to-market 

Why we collect this data?

Inprocess is collecting and may process your personal data for a variety of reasons related to our business and our ability to deliver the best possible products, service and overall user experience. Accordingly, we may use your personal data to administer research surveys, to accurately deliver contracted services, to register you for events, to understand your preferences and to detect and prevent any fraudulent or unauthorized activities. Please refer to Inprocess’ Privacy and Security Policy, which is available here (https://inprocessgroup.com/en/privacy-policy), for more information regarding our collection and processing of your personal data.

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Dynamic Flare Load Analysis

Description:

Plant expansion projects, unit revamps or debottlenecking studies may lead to a re-evaluation of the capacity of an asset existing flare system. Usually, after a re-evaluation study, an increase in flare load is determined. If the capacity of the asset flare system is close to its limit, the only solution is a capital project to increase the original capacity. Nevertheless, is there any possibility of reducing CAPEX by using a more accurate way of estimating the flare system behaviour?

Why we collect this data?

Inprocess is collecting and may process your personal data for a variety of reasons related to our business and our ability to deliver the best possible products, service and overall user experience. Accordingly, we may use your personal data to administer research surveys, to accurately deliver contracted services, to register you for events, to understand your preferences and to detect and prevent any fraudulent or unauthorized activities. Please refer to Inprocess’ Privacy and Security Policy, which is available here (https://inprocessgroup.com/en/privacy-policy), for more information regarding our collection and processing of your personal data.

Is your company currently an Inprocess client?
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Interested? Don’t hesitate to ask for more information just completing the form below

Supporting the development of plant operators’ competence

Description:

Plan and follow-up operators’ professional development by digitizing and centralizing in a single training environment all new and old learning material.
ICOM is a flexible and user-friendly tool that, once implemented, allows the user, not only to manage and run the tool, but to use it to further develop the training itineraries, to expand the documentation and files used for training and to take ownership of the platform to tackle the specific daily needs that HR department and Operations management may have.

Why we collect this data?

Inprocess is collecting and may process your personal data for a variety of reasons related to our business and our ability to deliver the best possible products, service and overall user experience. Accordingly, we may use your personal data to administer research surveys, to accurately deliver contracted services, to register you for events, to understand your preferences and to detect and prevent any fraudulent or unauthorized activities. Please refer to Inprocess’ Privacy and Security Policy, which is available here (https://inprocessgroup.com/en/privacy-policy), for more information regarding our collection and processing of your personal data.

Is your company currently an Inprocess client?
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Lifecycle Modelling: Using Simulation Models from Engineering Design to Plant Operations

Description:

Plant operators need deep training before the greenfield plant is started-up. Moreover, companies need to diminish potential operational problems related to the equipment sizing, control logic and safety systems by performing early analysis during the engineering design phases.

Why we collect this data?

Inprocess is collecting and may process your personal data for a variety of reasons related to our business and our ability to deliver the best possible products, service and overall user experience. Accordingly, we may use your personal data to administer research surveys, to accurately deliver contracted services, to register you for events, to understand your preferences and to detect and prevent any fraudulent or unauthorized activities. Please refer to Inprocess’ Privacy and Security Policy, which is available here (https://inprocessgroup.com/en/privacy-policy), for more information regarding our collection and processing of your personal data.

Is your company currently an Inprocess client?
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Steam Networks Operation Assurance

Description:

The steam network is responsible to provide heat and power to the different units of the complex. Usually, all the efforts are focused on maintaining steam production and improving it to the maximum, leaving aside the important role that the network plays in keeping the overall plant production. A failure in the steam network can carry on to a turndown of the production or even cause an emergency shutdown of the plant (having a high economic impact). 

Why we collect this data?

Inprocess is collecting and may process your personal data for a variety of reasons related to our business and our ability to deliver the best possible products, service and overall user experience. Accordingly, we may use your personal data to administer research surveys, to accurately deliver contracted services, to register you for events, to understand your preferences and to detect and prevent any fraudulent or unauthorized activities. Please refer to Inprocess’ Privacy and Security Policy, which is available here (https://inprocessgroup.com/en/privacy-policy), for more information regarding our collection and processing of your personal data.

Is your company currently an Inprocess client?
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Operator Training Simulator with Immersive 3D-VR for a greenfield linear alkylbenzene (LAB) plant based on DETAL technology

Description:

CEPSA contracted Inprocess to develop a Digital Twin based on a rigorous dynamic process simulation model of their revamped Linear Alkylbenzene (LAB) plant (which was moved to Detal technology), which is also connected to a detailed 3D Virtual Reality model of the plant. The Digital Twin is being used in a number of key project tasks including:

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Full flare system revalidation project and Knowledge Improvement Program (KIP)

Description:

During this project, Inprocess developed a complete flare network revalidation study according to API520 and API521. The common relief scenarios were analysed for all the affected units and the sizing cases were determined in order to perform the revalidation study using dynamic simulation methods.

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Dynamic Simulation Study for two Cracked Gas Compression Trains

Description:

Inprocess developed a dynamic simulation model, carrying out a series of dynamic simulation scenarios and delivering a training session (including model handover) for two compressor trains for the cracked gas process. One train is driven by a turbine (CT1) while the other is driven by a motor (CM2), and both are constituted by five-stage compression.

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Operator Training Simulator for new Cumene & Phenol plants

Description:

Operator Training System for two new chemical plants with a total of 3000 I/O points, based on dynamic simulation model, DeltaV control system & SIS emulation, and using Inprocess's proprietary Instructor Station (IIS)

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